REAL-TIME

PROCESS
CONTROL

Unlocking Precision with Real-Time Process Control:

In the realm of micronization, achieving precise particle size distribution (PSD) has been a traditional challenge, often relying on time-consuming benchtop laser diffraction analyzers in QC labs. The conventional approach involves micronizing a powder sample, sending it to the lab for analysis, and adjusting parameters based on results, leading to significant production time loss.

Addressing Challenges with Real-Time Process Control:

In response to these challenges, we introduce a groundbreaking online particle size analysis system utilizing laser diffraction within the jet mill. This innovative system provides real-time feedback, allowing for continuous automatic adjustments to operational parameters. No more manual adjustments or lengthy analysis periods—simply set your desired particle size in the control panel, and our smart control system takes care of the rest.

KEY FEATURES AND FUNCTIONS

01

Efficiency in Pilot Scale Batches

With this advanced system, pilot scale batches can be completed within a day, eliminating the trial-and-error approach to parameter setting. The seamless integration of live analysis into the Micronizer control panel streamlines the entire process.

02

Continuous Manufacturing Advantages

Continuous manufacturing experiences a significant boost with this setup, as variations in input feed are instantly accounted for. The live analysis continually modifies process parameters, ensuring the desired particle size is achieved under any conditions.

03

Eliminating Batch Failures

Utilization of this system practically eliminates batch failures attributed to not meeting the required PSD. The streamlined approach ensures precision and efficiency in every micronization process.

04

Explore the Benefits with Trial Runs

We invite you to experience the transformative impact of our online particle size analysis system on your application. Conduct trial runs with your products and witness firsthand the efficiency, precision, and time savings this innovative system brings to micronization.

01

Efficiency in Pilot Scale Batches

With this advanced system, pilot scale batches can be completed within a day, eliminating the trial-and-error approach to parameter setting. The seamless integration of live analysis into the Micronizer control panel streamlines the entire process.

02

Continuous Manufacturing Advantages

Continuous manufacturing experiences a significant boost with this setup, as variations in input feed are instantly accounted for. The live analysis continually modifies process parameters, ensuring the desired particle size is achieved under any conditions.

03

Eliminating Batch Failures

Utilization of this system practically eliminates batch failures attributed to not meeting the required PSD. The streamlined approach ensures precision and efficiency in every micronization process.

04

Explore the Benefits with Trial Runs

We invite you to experience the transformative impact of our online particle size analysis system on your application. Conduct trial runs with your products and witness firsthand the efficiency, precision, and time savings this innovative system brings to micronization.

FREQUENTLY ASKED QUESTIONS

Online Particle Size Analysis with process control is a cutting-edge system that utilizes laser diffraction within the jet mill to provide real-time feedback on particle size distribution during micronization processes.

Real-Time Process Control addresses the traditional challenges of achieving precise particle size distribution in micronization processes, eliminating the need for time-consuming benchtop analysis and manual adjustments of operational parameters.

Real-Time Process Control allows pilot scale batches to be completed within a day by providing continuous automatic adjustments to operational parameters, eliminating the trial-and-error approach to parameter setting.

Continuous Manufacturing experiences a significant boost with Real-Time Process Control as variations in input feed are instantly accounted for, and process parameters are continuously modified to ensure the desired particle size is achieved under any conditions.

Real-Time Process Control practically eliminates batch failures attributed to not meeting the required particle size distribution by ensuring precision and efficiency in every micronization process through continuous monitoring and adjustment of parameters.