Air Jet Mill Micronizer M-100

Unlocking Precision with the

M-100

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A Low Volume, High-Value API Micronizer

Elevate your micronization processes with the M-100, a state-of-the-art jet mill meticulously crafted for low-volume, high-value Active Pharmaceutical Ingredients (APIs). Engineered for maximum output with minimal loss, the M-100 stands as an efficient solution, capable of micronizing batches as substantial as 10 kg.

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Efficiency Redefined

The M-100 is the preferred choice for pharmaceutical formulations, particularly for bronchodilators and ocular APIs, where precision and reliability are paramount. The machine's design ensures optimal performance, making it a go-to solution for industries valuing both efficiency and cost-effectiveness.

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Versatility in Batch Sizes

With its modular structure, the M-100 provides unparalleled versatility. Larger batches, reaching up to 10kg, can be seamlessly micronized, meeting the demands of high-volume production. Moreover, its adaptability allows for the micronization of smaller batches (less than 1 kg) by effortlessly interchanging a set of accessories within the system, reducing losses to a minimum.

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Tailored for Toxicity Challenges

The I-100, a specialized version of the M-100, is engineered for operation within Rigid Isolators, ensuring safety with low OEL APIs. Boasting a unique design for complete disassembly through glove ports, it prioritizes operator safety and meets stringent requirements for the safe micronization of cytotoxic and psychotropic APIs.

Choose the M-100 for precision micronization, efficiency, and safety in handling high-value APIs. Contact us to explore how this advanced jet mill can optimize your pharmaceutical manufacturing processes.

FREQUENTLY ASKED QUESTIONS

Midas Microtech offers a comprehensive range of micronization solutions tailored for the pharmaceutical industry. Here's a summary:

M-50: Designed for formulation trials, the M-50 Mikronizer enables micronization of batches as small as 5 grams with precise Particle Size Distribution (PSD), ideal for R&D labs and scalable to pilot or production plants.

M-100: For low-volume, high-value Active Pharmaceutical Ingredients (APIs), the M-100 ensures efficiency and safety, accommodating batch sizes from less than 1 kg to 10 kg. Its modular design includes a specialized version for operation within Rigid Isolators for toxicity challenges.

M-200: The industry's go-to production-scale Air Jet Mill, the M-200 offers versatility for various batch sizes, seamless transition from Pilot to Production plants, and enhanced safety with Rigid Isolator adaptation.

M-300: With 20% to 120% more output than the M-200, the M-300 is designed for larger throughputs in the Indian Pharmaceutical Industry, ensuring unparalleled precision and adaptable automation.

M-400: As the newest and largest addition to the Air Jet Mill range, the M-400 sets a new standard for efficiency in pharmaceutical manufacturing with unparalleled throughput capabilities, tool-free assembly, and focus on large batches.

You can get in touch with us on 7770017530 / 777001753 or write to us here.

Midas Microtech equipment comes with a 1-year warranty from installation or 18 months from dispatch, whichever is earlier.

Definitely. We encourage trials at our facility with your product before purchase to ensure the equipment is well-suited for your application.

Small R&D equipment can be delivered within a week, while fully automated equipment can take anywhere from 8 to 24 weeks, depending on the level of automation.

Primarily pharmaceutical, but also dyes/pigments, battery manufacturing, food ingredients, agrochemical, etc.

Our ‘Midas’ range of machines are the most commonly used Air Jet Mills in the Indian pharmaceutical industry. Our clients include all sizes of pharma companies, for a complete list, click here.

Get in touch with us here in order to enable us to help select the most suitable machine for your requirements.

When it comes to us, ‘job work’ is in-house micronization done for client APIs.

We have a range of specially designed Jet Mills that are integrated into Rigid Barrier Isolators for use with cytotoxic products. These machines are modified versions of the original models which allow for easy operation and maintenance through glove ports only.

A process which reduces particle size down to a micrometer. It is used to control particle size and can benefit an extensive range of drug types, including, but not limited to, solid dosage, injectable, ocular, and inhaled products. The finer the particle size of API used in preparation leads to faster absorption by the human body. Micronization is most often used to describe processes that reduce particle size by using fluid energy, such as a jet mill, rather than by mechanical means.

There are several advantages of micronization, some include:

- Uniformity of particle size

- Better solubility

- Improved bio-availability

- Enhanced clinical efficacy

- Improved appearance / brightness

- Increased surface area

Almost any powder that is ‘friable’; powder that is brittle and not elastic or fibrous. It could be crystalline or amorphous, a collection of large crystals or agglomerates with low primary particle sizes.

The performance of Air Jet Mills is primarily evaluated based on Particle Size Analysis by Laser Diffraction. Our in-house Laser Diffraction Particle Size Analyzer helps deliver our customers with otherwise difficult to reach PSD requirements. Additionally, our in-house ONLINE particle size analyzer allows us to precisely control the PSD of the product significantly better than regular equipment.

Instead of using mechanical apparatus, jet milling uses pressurized gas to create high particle velocity and high-energy impact between particles, which leads to a reduction in particle size.

Customers can pick the machine best suited for their needs, depending on the volume and required PSD. We manufacture Jet Mills that allow a few grams to be micronized at a time, to large-scale production-sized Jet Mills that enable customers to realize thousands of kilograms a day.

Our larger machines like the M200 and M300 can be automated as per the operations that need to be handled.