Midas Micronizers

MICRONIZERS

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PIONEERING SOLUTIONS FOR THE
PHARMACEUTICAL INDUSTRY

With over three decades of dedicated expertise in the field of Air Jet Mills, we take pride in engineering highly versatile micronization equipment.

Our 'Midas' Jet Mills stand as unrivaled leaders in the Indian pharmaceutical industry, offering comprehensive solutions from research and development to large-scale production. Our commitment to excellence is evident in our focus on achieving single-pass PSD (Particle Size Distribution), a crucial factor in preventing powder loss and polymorphism. This dedication ensures the optimal efficacy of micronized drugs, setting a new standard for precision and performance in pharmaceutical manufacturing.

M - 50

EFFICIENT FORMULATION SCALING

Unlock precision in research and development with the Midas M-50 Mikronizer, designed for formulation trials. Micronize batches as small as 5 grams, ensuring accurate Particle Size Distribution (PSD). Deployed in R&D labs, it efficiently scales to pilot or production plants. Versatile feeding options enhance overall performance, offering tailored solutions for optimal micronization. Incorporate the Midas M-50 into pharmaceutical R&D for unparalleled precision and safety.

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M - 100

HIGH-VALUE API EFFICIENCY AND SAFETY

Discover unparalleled efficiency in micronization with the M-100, a state-of-the-art jet mill designed for low-volume, high-value Active Pharmaceutical Ingredients (APIs). Tailored for precision and reliability, this modular marvel accommodates batch sizes from less than 1 kg to a substantial 10 kg, making it the go-to solution for pharmaceutical formulations. Its adaptability extends to toxicity challenges, with a specialized version for operation within Rigid Isolators, ensuring maximum safety and containment excellence.

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M - 200

UNMATCHED PRODUCTION-SCALE MICRONIZATION

Elevate your pharmaceutical manufacturing with the Midas M-200, the industry's go-to production-scale Air Jet Mill. Its modular design ensures versatility for various batch sizes, seamlessly transitioning from Pilot to Production plants. Rigid Isolator adaptation enhances safety, making it a reliable choice for consistent Particle Size Distribution and operator well-being. Choose precision with Midas M-200 Mikronizer.

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m-300

M - 300

UNMATCHED THROUGHPUT DESIGN

The powerhouse sibling of the M-200, designed for larger throughputs in the Indian Pharmaceutical Industry. This dedicated, single-product jet mill ensures unparalleled precision, offering 20% to 120% more output. With adaptable automation, the M-300 revolutionizes pharmaceutical manufacturing.

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m-400

M - 400

INNOVATION IN LARGE-SCALE PRODUCTION

Explore the pinnacle of innovation with the Midas M-400, the newest and largest addition to our Air Jet Mill range. With unparalleled throughput capabilities, tool-free assembly, and a focus on large batches, the M-400 sets a new standard for efficiency in pharmaceutical manufacturing. Elevate your production with Midas M-400's convenience and performance.

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KEY FEATURES AND FUNCTIONS

Partice Size Partice Size

PARTICLE SIZE REDUCTION

Micronizers are designed to reduce the size of solid particles to very fine levels, typically in the micron (µm) range. This is crucial for various applications where small particle sizes are required for enhanced product performance or bioavailability.

Partice Size Partice Size

JET MILLING TECHNOLOGY

Utilizing air jet milling technology involves the use of high-velocity jets of compressed air to break down particles through collisions and attrition.

Partice Size Partice Size

VERSATILITY

Midas Mikronizers can handle a wide range of materials, including pharmaceutical active ingredients (APIs), chemicals, food ingredients, and battery components.

Partice Size Partice Size

MODULAR DESIGN

Particular models feature a modular design that allows for flexibility in batch sizes. This is particularly useful for transitioning from research and development (R&D) to large-scale production.

Partice Size Partice Size

SAFETY FEATURES

Micronizers may be adapted for use in Rigid Isolators, especially when handling toxic APIs. This ensures operator safety and prevents contamination.

Partice Size Partice Size

TOOL-FREE ASSEMBLY

Certain micronizer models offer tool-free assembly and disassembly, streamlining operational processes and minimizing operator effort.

Partice Size Partice Size

AUTOMATION OPTIONS

Our micronizers provide different levels of automation for improved efficiency and precision in micronization processes, including features like auto feeding, precise pressure control, automatic discharge arrangements, etc.

FREQUENTLY ASKED QUESTIONS

Midas Microtech offers a comprehensive range of micronization solutions tailored for the pharmaceutical industry. Here's a summary:

M-50: Designed for formulation trials, the M-50 Mikronizer enables micronization of batches as small as 5 grams with precise Particle Size Distribution (PSD), ideal for R&D labs and scalable to pilot or production plants.

M-100: For low-volume, high-value Active Pharmaceutical Ingredients (APIs), the M-100 ensures efficiency and safety, accommodating batch sizes from less than 1 kg to 10 kg. Its modular design includes a specialized version for operation within Rigid Isolators for toxicity challenges.

M-200: The industry's go-to production-scale Air Jet Mill, the M-200 offers versatility for various batch sizes, seamless transition from Pilot to Production plants, and enhanced safety with Rigid Isolator adaptation.

M-300: With 20% to 120% more output than the M-200, the M-300 is designed for larger throughputs in the Indian Pharmaceutical Industry, ensuring unparalleled precision and adaptable automation.

M-400: As the newest and largest addition to the Air Jet Mill range, the M-400 sets a new standard for efficiency in pharmaceutical manufacturing with unparalleled throughput capabilities, tool-free assembly, and focus on large batches.

You can get in touch with us on 7770017530 / 777001753 or write to us here.

Midas Microtech equipment comes with a 1-year warranty from installation or 18 months from dispatch, whichever is earlier.

Definitely. We encourage trials at our facility with your product before purchase to ensure the equipment is well-suited for your application.

Small R&D equipment can be delivered within a week, while fully automated equipment can take anywhere from 8 to 24 weeks, depending on the level of automation.

Primarily pharmaceutical, but also dyes/pigments, battery manufacturing, food ingredients, agrochemical, etc.

Our ‘Midas’ range of machines are the most commonly used Air Jet Mills in the Indian pharmaceutical industry. Our clients include all sizes of pharma companies, for a complete list, click here.

Get in touch with us here in order to enable us to help select the most suitable machine for your requirements.

When it comes to us, ‘job work’ is in-house micronization done for client APIs.

We have a range of specially designed Jet Mills that are integrated into Rigid Barrier Isolators for use with cytotoxic products. These machines are modified versions of the original models which allow for easy operation and maintenance through glove ports only.

A process which reduces particle size down to a micrometer. It is used to control particle size and can benefit an extensive range of drug types, including, but not limited to, solid dosage, injectable, ocular, and inhaled products. The finer the particle size of API used in preparation leads to faster absorption by the human body. Micronization is most often used to describe processes that reduce particle size by using fluid energy, such as a jet mill, rather than by mechanical means.

There are several advantages of micronization, some include:

- Uniformity of particle size

- Better solubility

- Improved bio-availability

- Enhanced clinical efficacy

- Improved appearance / brightness

- Increased surface area

Almost any powder that is ‘friable’; powder that is brittle and not elastic or fibrous. It could be crystalline or amorphous, a collection of large crystals or agglomerates with low primary particle sizes.

The performance of Air Jet Mills is primarily evaluated based on Particle Size Analysis by Laser Diffraction. Our in-house Laser Diffraction Particle Size Analyzer helps deliver our customers with otherwise difficult to reach PSD requirements. Additionally, our in-house ONLINE particle size analyzer allows us to precisely control the PSD of the product significantly better than regular equipment.

Instead of using mechanical apparatus, jet milling uses pressurized gas to create high particle velocity and high-energy impact between particles, which leads to a reduction in particle size.

Customers can pick the machine best suited for their needs, depending on the volume and required PSD. We manufacture Jet Mills that allow a few grams to be micronized at a time, to large-scale production-sized Jet Mills that enable customers to realize thousands of kilograms a day.

Our larger machines like the M200 and M300 can be automated as per the operations that need to be handled.